Prototype Couplers

Installation Tips


This section will discuss and refer to many different companies, brand names, and manufactures. These entities are in no way affiliated with Prototype Couplers. Specific company, brand, and manufacturer names are provided as a service to current and potential Prototype Couplers customers. These names are trademarks of the respective entity. Commentary on product offerings from these entities may be given here, but ultimate suitability of the product for the modeler should be determined by the individual modeler.
Old Athearn blue box model with a dusty factory hook-horn coupler

A coupler conversion starts with the mounting already on your model. Some installations are a straightforward swap; others need a different pocket, a modified shank or changes to the mounting height.

The guides below show specific conversions step by step. They are arranged from simpler work to more involved fitting, and later examples build on techniques introduced earlier.

Before making changes, identify the model and its mounting arrangement, read the complete guide, and compare it with the current coupler listing. Manufacturer revisions can change the fit even when the model name stays the same.

Older Sergent Engineering examples are retained for their useful techniques and photographs. Product finishes, packaging and availability may have changed. Contact us if you are unsure which current part corresponds to an older example.

After installation, check coupler height, free sideways movement and clearance through curves and grade changes. Complete the break-in procedure before putting the model into regular service.

Manufacturer Specific Model Coupler Type Difficulty Level Key Skill / Challenge New Tools
InterMountain/Tichy Single Sheathed Box Car Compatible Shank Super Easy How to install friction springs Screwdriver, hobby knife, cradle
Walthers Bay Window Caboose Compatible Shank Super Easy    
Roundhouse 36' Wood Box / Reefer Car Compatible Shank Super Easy    
Atlas 36' Wood Reefer Narrow Shank Super Easy Screw types for EN87 Couplers  
Atlas Type 20 Tank Car Compatible Shank (Type F) Super Easy    
Atlas U30C Locomotive Compatible Shank Super Easy    
Walthers Cement Covered Hopper Compatible Shank Super Easy    
Proto2000 Type 21 Tank Car Compatible Shank Super Easy Alternate method for friction spring installation  
Bowser 14 Panel Hopper Compatible Shank Super Easy    
Atlas 3560 CU FT Covered Hopper Compatible Shank Super Easy    
Atlas U30C Locomotive Narrow Shank Easy    
Athearn 40' Gondola (new model with diecast floor) Compatible Shank Easy Thinning shanks to deal with shallow coupler boxes Dial calipers, AFC assembly fixture, vise, file
Proto2000 Mather 40' Box Car Narrow Shank Easy Fitting narrow shank couplers where they don't really belong razor saw, pinvise, #55 drill
Accurail Outside Braced (O.B.)Box Car Compatible Shank Easy cutting steel weights, securing lids Hacksaw, Gorilla Glue
Accurail USRA 55-ton Hopper Compatible Shank Easy    
Roundhouse 36' Wood Box / Reefer Car (with WARPED floor!) Compatible Shank Moderate Warped floor, oversize coupler mounting post, and stripped coupler screw holes RM20 Tapered reamer
Athearn 40' Box car (old blue box style) Compatible Shank Moderate Steel coupler clips needle-nose pliars
InterMountain 1958 Cu Ft Covered Hopper Compatible Shank Moderate Replacing KD#78 couplers Modified X-acto #17 blades
Kato Kato Passenger Cars HT1R87A Moderate
Blackstone New High Side Gondola RNB87 Easy